Functional Safety for Machinery Engineer Certification

Course Number: SAF-TUV2T

The standards regarding functional safety and relevant laws and directives demand that people and organizations performing responsible (accountable) tasks during all relevant life cycle phases of a machine must achieve and prove the required competencies.

In this training, students will learn how current standards dictate the design and proof of functional safety for machines. The participant will learn how safety devices and components are assembled and applied to reduce hazards from machinery so the necessary safety for people and environment is achieved. Practical examples will demonstrate possibilities regarding machine protection.

In addition to the technical requirements, students will learn about organizational measures, quality assurance techniques, and documentation for lifecycle design and validation.

After completing this course, students should understand and be able to use IEC 60204-1, IEC 62061, ISO 12100, ISO 13849-1, -2, and other relevant machine functional safety standards.

Students who want Functional Safety for Machinery Engineer Certification (TÜV Rheinland) must meet all eligibility requirements and pass the exam scheduled on the fifth day.

4+ Days Duration

N/A Credits

Course Flyer View Flyer

$6,240

Registration Form

Upcoming Dates

Date	Time	Location	Registration Deadline
May 1 - 5, 2023	8:30 AM - 4:30 PM	Appleton	April 14, 2023
October 16 - 20, 2023	8:30 AM - 4:30 PM	Appleton	September 29, 2023

Certificate Eligibility Requirements

Requirements to receive the Functional Safety for Machinery Technician Certificate (TÜV Rheinland):

Before taking the course, an eligibility form from TÜV Rheinland must be completed and approved, proving:
- Minimum of 3 years of experience in the field of functional safety
- University engineering degree (Master’s or Bachelor’s) or global equivalent
  - OR
- Equivalent engineer level responsibilities status certified by employer
Attended full SAF-TUV2T course
Passing grade of 70% or higher on the exam.
- If all eligibility requirements are fulfilled, exam participants will receive individual notification of results and the Functional Safety for Machinery Engineer certificate from TÜV Rheinland.

Participant Must Bring

Copies of Standards
Calculator
Paper

Student Materials

To enhance and facilitate the students’ learning experiences, the following materials are provided as part of the course package:

Student Manual – Includes the key concepts, definitions, examples, and activities presented in this course

Standards are not provided by Rockwell Automation. Although not required, students who plan to pursue certification may want to bring copies of the following:

IEC 60204-1
IEC 62061
ISO 12100: 2010
ISO 13849 part 1 and part 2

Standards can be purchased from the following sites:

ANSI site: https://webstore.ansi.org/
ISO site: https://www.iso.org/publication-list.html
IEC site: https://webstore.iec.ch/
IHS site: https://global.ihs.com/

Course Agenda

Day 1

Understanding the Functional Safety for Machinery Engineer Certification (TÜV Rheinland)
Defining Legal Guidelines and Standards
Defining Risk Analysis and Processes (ISO 12100:2010)
Defining Basic Electrical Safety Principles (IEC 60204-1)
Identifying Safety Devices

Day 2

Identifying Safety Functions of Machines
Identifying Circuits, Schematics, and Examples
Defining New Standards Regarding Safety of Machinery

Day 3

Defining ISO 13849-1
Defining ISO 13849-2

Day 4

Defining IEC 62061
Performing ISO 13849/IEC 62061 calculations

Day 5

Exam (4 hours)

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